Nanotech - Diamond Turning Lathe - 250UPL, 450UPL

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CHINA

Zuozhuo Wen, General Manager

Phone + 86 10 6561 8088

Fax + 86 10 6561 0278

Contact Email

DKSH (China) Co Ltd.
26/F, West Tower of Hanwei Plaza, 7 Guanghua Road, Chaoyang District
100004 Beijing
China

Ben Lin

General Manager, Semiconductor and Electronics, Technology

Phone +886 3 657 8788 ext 101

Contact Email

DKSH Taiwan Ltd.
10F, No. 22, Lane 407, Ti-Ding Blvd., Section 2, NeiHu Technology Park
11493 Taipei City
Taiwan

250UPL 450UPL machining machine tools

250UPL Compact diamond turning lathe

Simple to use and engineered for high productivity. Our latest generation of the most user friendly and compact ultra-precision CNC diamond turning lathe. Used for the rapid production of spherical & aspheric optical lenses, mirrors, mold inserts, freeform optics, and even mechanical components. If your application fits within a 350mm diameter window (with optional riser package), this machine may be the ideal solution for your ultra precision needs. Achieves both sub-nanometer level surface finishes and sub-micron form accuracies directly off the machine in a wide variety of materials.

450UPL Midsize Diamond Turning Lathe.

Only Nanotech offers a proven and established midsize ultra precision system. The 450UPLv2 is comfortably suitable for both single point diamond turning and deterministic micro-grinding of optical elements. Applications examples include the manufacture of components used in a wide variety of markets such as electro-optics, aerospace, defense, consumer electronics, bearing, and computer industries. As an ideal midsize option for our customers, the standard configuration of this popular machine model yields a 450mm diameter swing capacity, but increased swing capabilities are readily available upon request.

Optional C Rotary with Linear Y or Rotary B Axis

Expansion of the basic 2-axis system is simple. One can have up to 4 axes of continuous path motion via the addition of C & B or C & Y. The C-axis motion control of the work spindle enables toric, biconic, and other freeform surfaces to be machined "on-axis" via our Slow Slide Servo (S3) process. Our Air Bearing Rotary B or removable Oil Hydrostatic Vertical Linear Y-axis can be configured independently on the Z-axis carriage for future added flexibility.

Exclusive "Impact Resistant" Air Bearing Work Spindle

This ideal center mounted thrust plate design, engineered for both heavy loads and high throughput applications, includes the exclusive added durability benefits of Porous Graphite. Guaranteed motion accuracies of less than 12.5 nanometers throughout its 10,000 rpm speed range with total liquid cooling for long term thermal stability.

Technical specifications

System Configuration	Ultra-Precision two, three, or four axis CNC contouring machine with “T” axis orientation.
Workpiece capacity	250UPL:300mm diameter x 200mm long (150mm diameter swing capability over the optional rotary B-Axis) 450UPL:450mm diameter x 300mm long - (200mm diameter swing capability over the optional rotary B-Axis)
Base structure	250UPL:Natural Black Granite with integral slide channels and protective stainless steel apron 450UPL:Monolithic composite epoxy-granite, with integral coolant troughs and embedded carbon fiber reinforcement
Vibration isolation	Optimally located air isolation system. Optional Shear Damped air isolation system with Self Leveling
Control system	Delta Tau 1GHz PowerPMAC Embedded Real-time 64-bit Linux Motion Controller with Nanotech’s NEW Windows 7 based HMI with a Touch / Swipe Gesture Interactive display.
Programming resolution	0.01 nanometer linear / 0.0000001º rotary
Workholding Spindle	Heavy Duty (Standard)
Type	Exclusive HD impact resistant graphite air bearing with center mounted thrust face
Speed range	50 to 10,000 rpm, bi-directional
Swing capacity	250UPLV2：300mm 450UPLV2：450mm
	*For more data, please contact us

Available models

250UPL

Mechanical Design Strengths

The upper enclosure is engineered to overlap the inner protective stainless steel apron of the system keeping all swarf / coolant within the desired machining area. Large dual sliding doors allow easy access to the entire work area. Both sliding doors overlap when closed and then simply slide to a "full open" position for easy cleaning / maintenance of the machine's entire interior.

The 250UPL^v2 has a natural granite base structure with passive air isolation system. High stiffness and low profile "box-way" style oil hydrostatic slide ways with linear motor drives are engineered into a low center of gravity framework for maximum mechanical stability.

450UPL

Mechanical Design Strengths

The system was developed with the latest "precision engineered" designs and components, including high stiffness oil hydrostatic bearing slide ways, and state-of-the-art linear motor drives with sinusoidal drive amplifiers.

Key features

V2 Series New Major Technology Advancements

· Impact Resistant Porous Graphite Air Bearing Work Spindle with less than 12.5nm motion error throughout entire speed range and 0.01 arc second C-axis resolution.

· Industry leading 8 picometer linear feedback resolution.

· Delta Tau Power PMAC Real-time 64-bit Motion Controller with 40,000 block lookahead for advanced trajectory calculations.

· Dedicated Ethernet / LAN connection allows real-time monitoring and control of the machine by the factory (or the customer) to remotely evaluate all control functions for instantaneous diagnosis and troubleshooting of any control or programming problems.

· NanoSMART ™ - Industry’s First Touch / Swipe Gesture Based Interactive HMI with numerous new value added features including ability to process up to 5GB program file sizes.

NanoSMART® Windows Based Interactive HMI Control System

Featuring a high speed 64 bit Delta Tau PowerPMAC, this motion controller is the industry's first touch / swipe gesture "smart" screen display. Three customizable 22" wide screens are accessible by swiping left or right from the main screen. Now you have the option to easily create and save your own custom user friendly interface screens to satisfy a particular individual's preference or a specific application. 5GB program file sizes, 4X faster processing speeds, remote diagnostics and an industry leading 8 picometer feedback resolution combine to make the new Nanotech 450UPLv2 the most operator friendly high performance mid-size diamond turning system available.

Beijing 26th Floor, West Tower, Hanwei Plaza No.7 Guanghua Road, Chaoyang District, Beijing TEL: 010-6561 3988 FAX: 010-6561 0278 http://dksh-machinery.com	Shanghai Room Unit 605-607, Build 2, Xinglian Building, No.1535 Hongmei Road, Xuhui District, Shanghai TEL: 021-5383 8811 FAX: 021-3367 8466 http://dksh-machinery.com	Chengdu Room 802, 8/F, Tower 1, Central Plaza No.8 Shuncheng Street, Chengdu TEL: 028-8676 1111 FAX: 028-8676 1122 http://dksh-machinery.com
Guangzhou Room 1213-1215, 12/F Jie Tai Plaza, 218-222 Zhongshan Road ,Guangzhou TEL: 020-8132 0662 FAX: 020-8132 0663 http://dksh-machinery.com	Xi'an B-4-H, K.I.Tower, No.1 Xihuamen, Xi'an TEL: 029-8833 7412 FAX: 029-8833 7415 http://dksh-machinery.com	Hongkong 23/F, Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong TEL: 00852-2880 9808 FAX: 00852-2369 1042 http://dksh-machinery.com

Key Industries

Aerospace
Automotive
Die & Mould
Electronics
Machinery & Manufacturing
Medical
Mining & Minerals
Oil & Gas
Semiconductor, Solar & Electronics
Shipbuilding

Moore Nanotechnology Systems was founded in Keene, NH in 1997 as a stand-alone subsidiary of Moore Tool Company.

We are a global leader in the design, development and manufacture of state-of-the-art ultra-precision machine tools and associated processes (single point diamond turning, micro-milling, micro-grinding and glass press molding) for the production of advanced optical components in consumer electronics, defense, aerospace, lighting, medical and automotive sectors. We maintain an installed base of hundreds of Nanotech ultra-precision machining systems in more than 30 countries around the world and our business continues to grow year by year.