Nanotech - Grinding Machine - 400UPJGv1

Back to product overview

Call us + 86 10 6561 8088

CHINA

Zuozhuo Wen, General Manager

Phone + 86 10 6561 8088

Fax + 86 10 6561 0278

Contact Email

DKSH (China) Co Ltd.
26/F, West Tower of Hanwei Plaza, 7 Guanghua Road, Chaoyang District
100004 Beijing
China

400UPJGv1 Grinding Machine

ultra precision jigs grinder

Introducing our next generation jig grinding center with accuracies and repeatability beyond what is available from any other system. Built upon many proven principles used in our leading single point diamond turning systems, the 400UPJG was engineered and constructed to achieve true ultra-precision sub-micron tolerances. It offers both high productivity and advanced operating simplicity.

NanoSMART® Interactive HMI Control System

The system is powered by a high speed 64 bit Delta Tau PowerPMAC motion controller and a touch / swipe gesture "smart" screen display. Our exlusive HMI software, NanoSMART, consists of three customizable 22" wide screens that are accessible by swiping left or right from the main screen, keeping all the information you need at your finger tips. The customization capability allows the user to now manage their programming and monitoring preferences while a fully integrated jig-grinding cycle routine mimics the operation of traditional jig-grinders. Our proprietary software and control system boasts a 10 nanometer (0.00001mm) programming resolution with a 1.0 nanometer (0.000001mm) feedback resolution.

Product description

Mechanical Design Strengths

The machine features our latest advancements in "precision engineered" designs and components. These include ultra stiff oil hydrostatic bearing slide ways and state-of-the-art dual “iron-less” linear motor drives which eliminate any backlash or hysteresis in the axis motion. The base is designed for high damping, thermal compatibility with the slide components and for long life corrosion resistance against cutting fluids. It has been engineered as a single monolithic structure with an enclosed bridge to provide maximum structural stiffness both statically and dynamically in order to optimize complex roughing and finishing operations while achieving a much higher geometric accuracy.

Technical specifications

System Configuration
Ultra-precision four axis jig grinding machining center	X, Y, Z, W
Slide type	Fully constrained oil hydrostatic box style
Slide drive (X,Y,Z)	Dual iron-less linear motors
Slide drive (W / reciprocation axis)	Precision ball screw
Feedback resolution	0.000001mm
Tool interface	HSK-E25

Capacity
Maximum workpiece dimension	400 mm x 400 mm (15.75 in. x 15.75 in.)
Maximum weight	250 kg (550 lbs.)
Table surface configuration	T-Slots -10-H2 & M8 Tapped Holes
X-axis travel (cross axis)	1000 mm (39.4 in.)
Y-axis travel (machine table)	400 mm (15.75 in.)
Z-axis travel	250 mm (9.8 in.)
W-axis travel (reciprocation axis)	90 mm (3.5 in.)
Distance from table surface to spindle gauge-line	150 – 400 mm (5.9 in. – 15.75 in.)

Speeds and Feeds
Vmax X & Y	6000 mm/min (236 in/min)
Vmax Z	4500 mm/min (177 in/min)
Vmax W	16000 mm/min (630 in/min)
Spindle speed	0 - 60,000 rpm

Key features

Ultra Precision Jig Grinding Center

•Hole Roundness ≤ 0.5μm
•Hole Positioning Accuracy Within ± 0.5μm over 100mm
•Ultra-Stiff Oil Hydrostatic Slideways with Dual Iron-less Linear Motor Drives
•1 Nanometer Linear Feedback Resolution
•Delta Tau Power PMAC Real-time 64-bit Motion Controller with 20,000 block lookahead for advanced trajectory calculations
•NanoSMART® - Touch / Swipe Gesture Based Interactive HMI
•Major Options: 30 Station Automatic Tool Changer •High Speed Dressing Spindle •AutomatedWheel Dia. & Length Measuring System (Autosize) •Automated Process Optimization (Autogrind)•3D Touch Probe for In-Situ Part Measurement  •Temperature Controlled Flood Coolant •Mist Extraction System

Beijing 26th Floor, West Tower, Hanwei Plaza No.7 Guanghua Road, Chaoyang District, Beijing TEL: 010-6561 3988 FAX: 010-6561 0278 http://dksh-machinery.com	Shanghai Room Unit 605-607, Build 2, Xinglian Building, No.1535 Hongmei Road, Xuhui District, Shanghai TEL: 021-5383 8811 FAX: 021-3367 8466 http://dksh-machinery.com	Chengdu Room 802, 8/F, Tower 1, Central Plaza No.8 Shuncheng Street, Chengdu TEL: 028-8676 1111 FAX: 028-8676 1122 http://dksh-machinery.com
Guangzhou Room 1213-1215, 12/F Jie Tai Plaza, 218-222 Zhongshan Road ,Guangzhou TEL: 020-8132 0662 FAX: 020-8132 0663 http://dksh-machinery.com	Xi'an B-4-H, K.I.Tower, No.1 Xihuamen, Xi'an TEL: 029-8833 7412 FAX: 029-8833 7415 http://dksh-machinery.com	Hongkong 23/F, Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong TEL: 00852-2880 9808 FAX: 00852-2369 1042 http://dksh-machinery.com

Key Industries

Aerospace
Automotive
Die & Mould
Electronics
Machinery & Manufacturing
Medical
Mining & Minerals
Oil & Gas
Semiconductor, Solar & Electronics
Shipbuilding

The Moore Tool Company manufactures a complete line of jig grinders and has a precision manufacturing business certified to ISO 9001:2008 and AS9100C. The company is ITAR registered.

Moore’s machine tool business builds fully automated and highly productive CNC Continuous Path jig grinders. We offer a complete line of machine accessories, including our ProGrind system which includes electric grinding spindles, flood coolant enclosures, as well as advanced sensor-based systems such as Moore Autogrind and the patented Moore Autosize®. Moore’s precision manufacturing business specializes in aerospace and defense related machining including 5-axis milling and precision jig grinding. Moore also designs and manufactures tooling for the food packaging, metal stamping and plastics forming industries.